Insitec range

Insitec – Real-Time Particle Size Analysis for Industrial Processes

The Insitec range delivers robust, continuous online particle size analysis for efficient, cost-effective monitoring and control of industrial processes. Using proven laser diffraction technology, Insitec systems provide real-time measurement across a wide size range (0.1 µm to 2.5 mm), from milligrams of material to hundreds of tonnes per hour. Built for demanding environments, they are trusted in industries spanning pharmaceuticals, chemicals, minerals, food, agriculture, and consumer products.

Available in three configurations:

• Insitec Dry – for powders in pneumatic or gravity-fed streams.

• Insitec Wet – for emulsions, suspensions, and slurries, even under tough process conditions.

• Insitec Spray – for sprays and aerosols, ideal in spray drying, fuel injection, and inhalation product development.

  
  

All Insitec systems integrate seamlessly into production lines, providing automated, real-time results with >95% uptime and minimal maintenance. With patented multiple scattering analysis, results remain accurate even in concentrated or complex streams. The powerful Malvern Link II and RTSizer software makes integration into existing control systems straightforward, enabling optimized manual control or fully automated feedback loops.

At Prisma Scientific, our specialists support every stage — from system design to method development, training, and application support — ensuring successful implementation and maximum return on investment for your process.

Key Applications

• Process monitoring and optimization

• Spray drying and aerosol development

• Quality control in continuous manufacturing

• Real-time detection of process upsets

With Insitec, you gain the confidence of real-time, representative data that drives better decisions, improved efficiency, and stronger process control.

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